An in-depth exploration of the core manufacturing process of Kwikstage Ledger reveals how it enhances the overall performance and safety of the scaffolding system.
In the modular scaffolding system, Kwikstage Ledgers (Kwikstage crossbars) play a crucial role. It not only connects the vertical poles and builds the foundation of the working platform, but is also the key to effectively distributing the load throughout the entire structure. A seemingly simple top support cover, the choice of its manufacturing process directly affects the strength, durability and applicability of the final product. This article will conduct an in-depth analysis of one of the core elements that determine the performance of Kwikstage Ledger - the casting process of the top support cover.
Core process comparison: Wax mold casting vs. sand mold casting
To meet the diverse demands of different engineering standards and project budgets, our Kwikstage Ledgers series offers top support covers with two precision casting processes: wax mold casting and sand mold casting.
Wax mold casting (investment casting) : This is a high-precision casting process. The formed top support cover features high surface finish, precise dimensions and dense internal structure. This brings about superior mechanical properties and higher potential load-bearing capacity, making it suitable for heavy engineering, long-term projects or harsh environments with extremely high requirements for safety levels and durability.
Sand mold casting: This is a mature and cost-effective casting process. The top support covers it produces fully comply with the common industry safety standards, have outstanding cost performance, and can meet the needs of the vast majority of conventional construction projects.
Which process of Kwikstage Ledger to choose depends on the specific requirements of your project. Wax molds pursue ultimate performance and lifespan, while sand molds are a reliable and economical choice.
Product specifications and customized services
Our Kwikstage Ledger product offers comprehensive customization services to ensure a perfect match with your project
Raw materials: High-quality Q235 or Q355 steel of higher strength is adopted.
Surface treatment: We offer a variety of anti-rust treatment solutions such as hot-dip galvanizing, painting, powder coating or electro-galvanizing to meet the corrosion requirements of different environments.
Size and specification: We can produce crossbars of various lengths and wall thicknesses. The commonly used steel pipe diameters are 48.3mm and 42mm.
Packaging and transportation: The standard export packaging is steel pallets or steel strips reinforced with wooden strips to ensure transportation safety. Thanks to the factory's proximity to Tianjin New Port, the largest port in northern China, we can send goods to all over the world with extremely high efficiency.
Why choose us?
Our company has been dedicated to the fields of steel pipe scaffolding, formwork support systems and aluminum alloy scaffolding for over ten years. The production base is located in Tianjin and Renqiu City, one of the largest manufacturing bases for steel and scaffolding products in China. We regard the strict control over details such as welding penetration depth and material strength as the lifeline of product safety. This may increase our production costs, but it brings about the perfect integration of each Kwikstage Ledger into the system, ensuring the stability and safety of the overall structure.
Quick product Index
Product: Kwikstage Ledger (Kwikstage Crossbar)
Key process: Wax mold/sand mold top support cover
Material: Q235 / Q355
Surface treatment: Hot-dip galvanizing/painting/powder coating/electro-galvanizing
Packaging: Steel pallets/steel strips and wooden strips
Minimum order quantity: 100 pieces
If you are looking for a reliable, professional and customizable Kwikstage Ledgers solution for your next project, please feel free to contact us via email at any time to obtain detailed technical parameters and quotations.
Post time: Dec-10-2025
